Stenter Machine Functions, Parts and Working Process

Introduction

The Stenter machine consist of seven drying chambers, padded rollers and a weft straightening section which enables the machine to control spiraling, shrinkage, GSM during the fabric is passed through the padding section or squeezer for properly squeezing the fabric and processing softening treatment of the fabric through feed roller and guide roller. Then it goes through the weft, straightening section where, by bowing roller, fabric spiraling is controlled and then passed through a chain rail for shrinkage control.

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Stenter Machine
Stenter Machine


Function

  1. To adjust the length and width of the fabric
  2. To dry the fabric
  3. To give the dimensional stability of the fabric
  4. Used for heat setting
  5. Used for straightening the weft or coarse yarn.

Hot Air Circulation System

In Stenter and dryer machines, air is recirculated, which passes from the exhaust stubs and air controller flaps. Then the air is passed over the nozzles through which fabric is passed and routes it over to the heat exchanger, which lets the air be heated by the burner. The circulating air fan allows the hot air to pass uniformly through the nozzles to the fabric where the air controller flaps control the upper and lower nozzle air and thus the fabric is heated. Finally, the used hot air is passed on to the exhaust air duct.

Finishing Effect of Stenter Machine

Before StenterAfter Stenter
Water is contained in fabricWater is removed
Spiraling is appearedSpiraling is not appeared
Shrink is appearedShrink is controlled
GSM is not adjustedGSM is adjusted
GSM: 140-145GSM: 155-160
Fabric dia is uncontrolledFabric dia is controlled

Process Description

The selvages are held by two endless chains typically 40 to 60 meters in length and the fabric is conveyed through a series of heated compartments or bays. Hot air is directed onto the fabric equally from above and below. The selvages are held either on pins about 5 mm long mounted in baseplates or by clips that grip the selvages between smooth surfaces. Lubrication of the chain is important and this takes place automatically during running. The lubricant must be completely stable during continuous high temperature operation.

Main Parts

  1. Free roller
  2. Guide roller
  3. Horizontal clip
  4. Fan
  5. Motor

Maintenance

Motor RPM: Motor RPM should be checked to maintain the proper revolution as we need.
Proper movement of roller: Every free roller should move freely as required. We need to ensure the free movement of these rollers.
Proper grip: Without proper grip, fabric will be snagging in the middle and may lose or snarl in the machine. Without proper grip, fabric dimension may hamper.
Proper gearing and fabric path: Proper gearing should maintain to maintain proper speed and proper fabric path should maintain to ensure uniform tension throughout the machine.
Temperature: Proper temperature through the machine should maintain constantly and should rise and lower evenly with the gradient as require.
Proper fan speed: The fan of the Stenter machine is more important parts. So we have to maintain its proper speed and other defectives.
Guide roller movement: We have to maintain proper movement of guide roller; otherwise the speed of the fabric through the process will be hampered.
Proper width adjust: Control of the fabric width should adjust considering the shrinkage of the fabric.

Bijoy

Studied In Textile Engineering. Likes writing and reading articles on the internet. Likes to take on new challenges and is interested in learning new machinery items.facebooklinkedin

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